Computational Design & Manufacturing Lab

Illinois Institute of Technology

 

 

Welcome

People

Research

Publications

Courses

Positions

 

 

Sponsors

News

Contact

 

 

Research Interests

The goal of our research is to develop computer methods for design and manufacturing automation, with technical emphasis on geometric computing, and shape/topology optimization.

Our work is computational in that we develop theories and accompanying algorithms that have provable properties. We focus on fundamental research that can result in new concepts that can be demonstrated on real machineries, processes and systems.

Our current research focuses on

o   Shape and topology design. We are developing new techniques and applications in shape and topology optimization. Our research includes B-spline based shape and topology optimization.

o   Geometry processing of dense scan data. Ongoing projects include: geometric processing of massive point-cloud data, and dynamic sensing-and-modeling.

o   Automated nano-manipulation through atomic force microscopy. Ongoing projects include: Automated nano-manipulation, and resolving tip-convolution effect in scanning probe microscopy.

 

 

Automated nano-manipulation

o   This research aims to develop methods and tools enabling automated manipulation of nanoscale particles, tubes, and wires via atomic force microscopes with the eventual goal of nanoscale device prototyping.

AFMNew

Snapshot of an AFM instrument (Agilent 5500) in our lab

Local_IIT_NANO_CAD

AFM manipulation of latex particles (50nm) to form "IIT NANO CAD"

Recent publications:

1.      Zhang, D. and Qian, X., "Adaptive Scanning in Atomic Force Microscopy" Proceedings of 2009 IEEE Conference on Robotics and Automation (ICRA), Kobe, Japan, May 2009.

 

 

Resolving tip-convolution effect in SPM (supported by NSF, NIST, SME)

  • The research objective is to develop theories and algorithms for tip-specimen shape interaction modeling for an emerging class of scanning probe microscopy (SPM) instruments that is capable of imaging general 3D structures with vertical sidewalls and undercut features at the nanometer or even atomic scale.
  • If successful, the results of this research will provide a means to understand and correct potential dimensional bias in SPM imaging of general 3D nanostructures. It will lead to high accuracy and high throughput nano-imaging of general 3D nano-structures. It can benefit a host of industries that use SPM such as semiconductor, data storage, MEMS, and molecular imaging industries.

Sample surface

Resulting AFM image through morphological dilation

Spatial relationship among AFM tip, undercut surface, image, and reconstructed surface

 

Recent publications:

1.      Tian, F., Qian, X., and Villarrubia, J. S., "Blind estimation of general tip shape in AFM imaging," Ultramicroscopy, Vol. 109, No. 1, pp. 44 - 53, Dec 2008.

2.      Qian, X. and Villarrubia, J. S., "General Three-Dimensional Image Simulation and Surface Reconstruction in Scanning Probe Microscopy using a Dexel Representation," Ultramicroscopy, Vol. 107, No. 13, pp. 29 - 42, Dec 2007.

Collaborators:

John Villarrubia (NIST)

Greg Dahlen (Veeco)

 

 

Processing massive point-cloud data (supported by NSF)

o   The goal is to develop computational tools enabling a new way of developing products, direct design and manufacturing from 3D sensing of pre-existing objects, one that can bypass the painstaking CAD model reconstruction involved in current product development process.

o   If successful, this research would change the way a large number of 3D parts are developed, enable custom product development at mass production efficiency by circumventing laborious and error-prone CAD model reconstruction and lead to quantum-leap progress in bringing physical objects into digital space for direct engineering processing

 

Acquired head model and designed base template

Hybrid digital model

Rapid prototyped head-mask

Development of a customer-specific head mask (Pinghai Yang, Tim Schmidt, Xiaoping Qian)

Representative publications:

1.      Yang, P. and Qian, X., "Adaptive Slicing of Moving Least Squares Surfaces: Toward Direct Manufacturing from Point Cloud Data," ASME Transactions Journal of Computing and Information Science in Engineering. Accepted.

2.      Yang, P. and Qian, X., "Direct computing of surface curvatures for point-set surfaces," Proceedings of 2007 IEEE/Eurographics Symposium on Point-based Graphics(PBG), Prague, Czech Republic, Sep. 2007.

 

 

Dynamic sensing and modeling (supported by AFOSR)

  • The ability to obtain a digital geometric model directly from physical objects marks a revolutionary step in the information era. Three-dimensional (3D) digitization is a process to create three-dimensional computer models of a physical object. Such reconstructed 3D shape models have become indispensable in a variety of applications such as product design and manufacturing in aerospace, automotive, and die and mold industry, patient-specific medical device design and analysis, as well as target recognition and scene understanding in homeland security and military applications
  • The objective of this research is to develop foundational shape digitization theories and algorithms for a multimodal digitization system that can couple 3D sensing and post-sensing shape reconstruction in a dynamic manner in order to fundamentally improve digitization automation level, speed, efficiency and the resulting surface quality. (video)

 

Multi-stage multi-sensor digitization system (Minolta Vivid 9i area sensor, Optimet line/point sensor, touch probe)

Acquired point cloud data from the system

Low-discrepancy based dynamic sensing-and-modeling

Representative publications:

1.      Huang, Y. and Qian, X., "Dynamic B-spline Surface Reconstruction: Closing the Sensing-and-Modeling Loop in 3D Digitization," Computer-Aided Design, Vol. 39, No. 11, pp. 987-1002, Nov 2007.

2.      Huang, Y. and Qian, X., "A dynamic sensing-and-modeling approach to 3D point- and area-sensor integration," ASME Transactions Journal of Manufacturing Science and Engineering, Vol. 129, pp. 623- 635, June 2007.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

free page hit counter